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Predictive maintenance

Know what needs attention and why.

See likely equipment problems, the readings behind them, and recommended checks before you plan maintenance.

Use our sensors, your existing equipment data, or both.

Control Seat sensor mounted on a blue industrial motor
Control Seat sensor mounted on an industrial motor.
Control Seat wireless sensor with an orange cap and a metal mounting base
Control Seat wireless sensorVibration · Ultrasound · Temperature
The sensor

Vibration, ultrasound, and temperature.

Our wireless sensor measures all three. Control Seat turns the readings into condition checks and equipment history.

  • VibrationLook for patterns consistent with bearing problems, imbalance, or misalignment.
  • UltrasoundSpot acoustic changes that may point to friction or lubrication issues.
  • TemperatureCatch overheating and unusual temperature changes.
The software

See the problem and the evidence.

01

Learn normal operation.

Compare new readings with the way that machine usually runs.

02

Identify likely problems.

Condition checks flag possible bearing problems, misalignment, overheating, and more, with supporting measurements.

03

Know what to check.

See recommended inspections and ask the AI assistant to explain a finding.

Equipment coverage

Monitor the equipment that matters.

Use sensors for mechanical condition and plant data for process and electrical checks.

Rotating equipment

Follow vibration, ultrasound, and temperature on motors, pumps, fans, compressors, and gearboxes.

Refrigeration and utilities

Track compressors, pumps, and fans alongside available pressure, temperature, and operating data.

Fluid and process systems

Check pressure, flow, temperature, and valve behavior using existing plant data.

Electrical and custom equipment

Monitor available current, power, voltage balance, temperature, and cycle data.

Learn about connected equipment data
Where it fits

For the teams keeping equipment running.

Manufacturers

Monitor production equipment and utilities, starting with machines where downtime costs the most.

Marine fleets

Explore monitoring for onboard pumps, fans, compressors, and other machinery, scoped vessel by vessel.

System integrators

Add machine health to customer installations, with help from our team.

Getting started

Start with the machines that matter most.

Choose machines, install sensors, and review the first readings with our team. Add more equipment when you’re ready.

Common questions

Can you use wired sensors?

Yes. We can scope wired options to suit your equipment and site. We confirm the sensor, connection, and available measurements before installation.

Do the sensors need a PLC or SCADA connection?

Our wireless sensors connect through a gateway. A PLC or SCADA connection is not required.

Will this tell me the exact time a machine will fail?

No. Control Seat identifies warning signs and likely causes, but cannot guarantee detection of every failure or an exact failure date.

Can you help with installation?

Yes. We help select equipment, place sensors, connect the data, and review the first readings.

How do I evaluate whether it is worth it?

Compare monitoring costs with downtime and emergency repair costs. Use our guide and calculator to estimate the value.

Let’s talk about your equipment.

Tell us what you run. We’ll help you choose where to start.

Talk to our team